GE IC695CPU315-CD Programmable Automation Controller

GE IC695CPU315-CD Programmable Automation Controller

Brand: GE Fanuc

Product ID: IC695CPU315-CD

Condition: New / used

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Description

GE IC695CPU315-CD

I. Overview


GE IC695CPU315-CD is a high-performance central processing unit module in GE's PACSystems RX7i series. As the core control component of the system, it undertakes key tasks such as data processing, program execution, and equipment coordination. With its powerful computing capability and stable performance, it can meet the complex control requirements of medium and large-scale industrial automation systems. It is widely used in production line control and process monitoring in fields such as automobile manufacturing, metallurgy, and chemical industry, providing core computing support for the efficient and accurate operation of industrial automation systems.


II. Technical Parameters


Processor Performance: Equipped with a high-performance 32-bit multi-core processor with a main frequency of up to 1GHz, it has excellent data processing capability and multi-task parallel processing capability. It can quickly execute complex control algorithms with fast response speed, ensuring timely handling of various events in the industrial production process.


Memory Configuration: Equipped with 512MB DDR3 memory, providing sufficient space for program operation and real-time data caching, which can support the smooth operation of large control programs and the temporary storage of massive real-time data. At the same time, it has a built-in 2GB flash memory for storing important information such as user programs, system configurations, and historical data, with stable data storage and fast access speed.

Power Requirements: The working power is supplied by the backplane of the RX7i system, with an input voltage of 5V DC and a typical working current of 800mA. The power consumption is moderate, which will not cause excessive pressure on the system power supply, ensuring stable power supply for the system.


Operating Environment: The operating temperature range is 0-60°C, and the storage temperature range is -40-85°C, which can adapt to large temperature fluctuations in industrial sites. It can work stably in an environment with a relative humidity of 5%-95% (without condensation). Its anti-vibration performance complies with the IEC 61373 standard, with a vibration acceleration of up to 10g in the frequency range of 10-2000Hz, and the anti-shock performance can reach 30g under an 11ms pulse width, ensuring reliable operation in harsh industrial environments.

Communication Interfaces: Equipped with 2 10/100/1000Mbps Gigabit Ethernet interfaces, supporting protocols such as TCP/IP and Modbus/TCP to realize high-speed network communication; 1 USB 2.0 interface for program downloading, data backup, and debugging; and 1 RS-232 serial interface for convenient communication with traditional devices.


I/O Expansion Capability: Supports expansion through various I/O modules, which can be connected to digital input/output modules, analog input/output modules, special function modules, etc. The maximum expandable I/O points can reach thousands according to different module combinations, meeting the needs of industrial control scenarios of different scales.
Dimensions: Adopting a compact design with a width of 64mm, a height of 110mm, and a depth of 125mm, it can be conveniently installed in the RX7i series rack, saving installation space.



III. Functional Features


Powerful Computing and Control Capability: With a multi-core processor with a 1GHz main frequency and sufficient memory, it can quickly process complex control logic and a large amount of real-time data. It supports multiple control algorithms such as PID control, logic control, and sequential control, and can realize precise control of various physical quantities such as temperature, pressure, and speed, meeting the control requirements of medium and large-scale industrial automation systems.

Rich Communication Functions: Through the Gigabit Ethernet interface, it can realize high-speed data interaction with upper computers, HMIs, and other controllers, and supports network redundancy to improve communication reliability. At the same time, multiple communication interfaces and protocol support enable it to seamlessly connect with industrial equipment of different brands and types, enhancing the compatibility and expandability of the system.


High Reliability and Stability: Adopting industrial-grade design and high-quality components, it has undergone strict environmental testing and reliability verification, with strong anti-electromagnetic interference capability and environmental resistance. It has a long Mean Time Between Failures (MTBF) and can operate stably for a long time in harsh industrial environments, reducing the impact of equipment failures on production.

Flexible Programming and Development: Supports multiple international standard programming languages, including Ladder Diagram (LD), Structured Text (ST), Function Block Diagram (FBD), Sequential Function Chart (SFC), etc. Engineers can choose appropriate programming languages for program development according to their habits and needs. Through GE's Proficy Machine Edition programming software, functions such as program writing, debugging, and downloading can be realized, with high development efficiency.


Comprehensive Diagnosis and Maintenance Functions: Equipped with powerful self-diagnosis functions, it can real-time monitor the operating status of the CPU module itself, power supply, communication interfaces, I/O modules, etc. When a fault is detected, it can send alarm information in a timely manner through Ethernet, indicator lights, etc., and record fault codes and related information, facilitating maintenance personnel to quickly locate and eliminate faults, and reducing maintenance costs.
Data Security and Protection: Supports user permission management, which can set different operation permissions according to different user roles to prevent unauthorized personnel from modifying programs and parameters, ensuring system security. At the same time, it has a program encryption function to protect users' intellectual property rights and prevent programs from being illegally copied and tampered with.


IV. Common Faults and Solutions


CPU Failure to Start or Abnormal Start-up
Possible Causes: Power failure, such as unstable input voltage, loose power wiring; memory failure, such as poor contact or damage of memory modules; program errors, such as serious logical errors in the program leading to failure to load; internal circuit failure of the CPU module.
Solutions: Check whether the power input is stable at 5V DC, check whether the power wiring is firm, and replace the power module if necessary. Re-plug the memory module to ensure good contact. If the problem persists, replace the memory module for testing. Check whether the program has errors, debug and correct it through programming software, and re-download the correct program. If the above methods are ineffective, it may be an internal fault of the CPU module, and the module needs to be replaced.


Communication Failure
Possible Causes: Physical damage to the Ethernet interface or serial interface; faults in communication cables, such as broken network cables, poor contact of USB cables; incorrect communication parameter settings, such as IP address conflict, protocol mismatch; faults in network devices, such as switch failure.
Solutions: Check whether the communication interface is physically damaged, and replace the corresponding interface components if damaged. Replace the communication cable to ensure firm and intact connection. Check the communication parameters to ensure that the IP address, subnet mask, gateway, etc. are set correctly, and the protocol matches the communication device. Check whether network devices such as switches are working normally, and test by replacing ports or devices.


Abnormal Program Operation
Possible Causes: Logical errors or loopholes in the program; variable address conflict or incorrect setting; abnormal external input signals leading to confusion in program execution; insufficient memory leading to program operation interruption.
Solutions: Use programming software to comprehensively check and debug the program, find logical errors and variable setting problems through the online monitoring function and correct them. Check whether the external input signals are normal to eliminate the impact of sensor faults or signal interference. Optimize the program by deleting redundant data and codes to free up memory space. If the memory is still insufficient, consider upgrading the memory.


I/O Module Failure to Communicate Normally
Possible Causes: Poor contact between the I/O module and the CPU module; power failure of the I/O module; incorrect address setting of the I/O module; failure of the I/O module itself.
Solutions: Reinstall the I/O module to ensure good contact with the rack backplane. Check whether the power input of the I/O module is normal to eliminate power failure. Check the address setting of the I/O module to ensure it is consistent with the system configuration and has no address conflict. Replace with a spare I/O module for testing. If the spare module is normal, it indicates that the original module is faulty and needs to be replaced.


Frequent Crash or Automatic Restart
Possible Causes: Poor heat dissipation of the CPU module, leading to excessive operating temperature; excessive fluctuation of power supply voltage; internal circuit failure of the module; serious errors such as infinite loops in the program.
Solutions: Clean the heat dissipation holes of the CPU module, ensure that the cooling fan works normally, and avoid excessive temperature. Check whether the power supply voltage is stable, and install a voltage stabilizing device if necessary. Check whether the program has errors such as infinite loops and correct them. If the above methods are ineffective, it may be an internal circuit failure of the module, and the CPU module needs to be replaced.

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