Description
ABB CI541V1 3BSE014666R1
Functional Features
Multi-Protocol Communication Capability
- Supports multiple industrial communication protocols such as Industrial Ethernet (EtherNet/IP, Modbus TCP), Profibus DP, and CANopen, enabling seamless docking with devices like PLCs, sensors, and actuators from different manufacturers to achieve cross-system data interaction.
- Supports master/slave mode, adapting to integration and expansion needs of complex industrial networks.
High Reliability and Real-time Performance
- Adopts hardware redundancy design (e.g., communication link redundancy, power backup), automatically switching to the standby link when the main link fails to ensure continuous system operation, suitable for high-availability scenarios (e.g., continuous production lines, power systems).
- Equipped with a high-speed processor, supporting real-time data collection and execution of control algorithms, with a communication cycle ≤1ms to meet requirements for equipment status monitoring and real-time parameter adjustment.
Flexible Expansion and Hot-swapping
- Supports hot-swapping of modules, allowing hardware replacement or maintenance without shutdown to reduce system downtime.
- Can connect multiple I/O modules (e.g., discrete, analog, temperature input modules) via expansion bases, supporting up to 8 expansion units at maximum to flexibly adapt to automation systems of different scales.
Intelligent Diagnosis and Maintenance
- Features self-diagnosis function, real-time monitoring of module status (temperature, voltage, communication quality, etc.), and fault indication via LED indicators or system alarms to simplify maintenance processes.
- Supports remote monitoring and configuration, facilitating engineers to quickly locate issues through host computer software.
Technical Parameters
| Parameter Type | Specific Indicators |
|---|---|
| Communication Interfaces | - Industrial Ethernet (10/100Mbps), Profibus DP, CANopen - Supports fiber/cable communication media |
| Power Supply | - DC power: 24V DC (±10%) - Power consumption: Approximately 12W (typical value) |
| I/O Expansion Capability | - Supports up to 8 expansion bases for discrete/analog I/O modules - Maximum I/O points: Varies by module configuration |
| Processing Speed | - Communication cycle: ≤1ms (high-speed mode) - Data transmission rate: Ethernet 100Mbps, Profibus up to 12Mbps |
| Operating Environment | - Temperature: -20°C ~ +60°C (non-condensing) - Humidity: 5% ~ 95% (non-condensing) - Protection class: IP20 (panel mounting) |
| Physical Dimensions | - Approximately 100mm × 200mm × 60mm (L×W×H), compact design suitable for standard control cabinets |
Application Fields
Manufacturing Automation
- In scenarios like automobile production lines, electronic equipment manufacturing, and machining, used to control production line equipment interlocking, material conveying systems, and quality inspection to improve production efficiency and precision.
Power and Energy Management
- In substation automation and photovoltaic/wind power control systems, realizes monitoring of power equipment status, load dispatching, and fault early warning to ensure stable operation of energy systems.
Process Control Industry
- In fields such as chemical, petroleum, and metallurgy, adjusts process parameters like temperature, pressure, and flow, supporting complex closed-loop control processes such as reactor control and distillation column adjustment.
Building and Infrastructure
- In intelligent buildings, applies to HVAC systems, water supply/drainage control, security linkage, etc., to realize automated equipment management and energy optimization.
Logistics and Warehousing Systems
- Docks with conveyor lines, sorting equipment, and warehouse robots, achieving collaborative control of multiple devices via high-speed communication protocols to optimize logistics efficiency.
Comparative Advantages over Similar Products
- Protocol Compatibility: Supports parallel processing of multiple protocols, reducing gateway conversion costs during system integration and adapting to cross-vendor equipment networking needs.
- Redundancy Mechanism: Hardware-level redundancy design outperforms software fault tolerance, with millisecond-level fault switching suitable for critical scenarios where downtime is not allowed.
- Expansion Flexibility: Modular design supports "plug-and-play", allowing gradual expansion of I/O scale based on project needs to reduce initial investment costs.
- Real-time Optimization: High-speed communication and processing capabilities meet requirements for scenarios with high response speed demands (e.g., motion control, high-speed sorting equipment).
Typical Application Scenarios
- In automobile welding production lines, CI541V1 connects robot controllers and PLCs via EtherNet/IP to synchronize welding parameters and station status in real time, ensuring precision in multi-device collaborative operations.
- In chemical reactor control systems, collects temperature and pressure sensor data via Profibus DP, combined with redundant communication links to ensure stable data transmission and achieve precise adjustment of process parameters.
