Description
ABB CI810V2 3BSE013224R1
Functional Features
Multi-Protocol Communication Capability
- Supports mainstream communication protocols such as Industrial Ethernet (EtherNet/IP, Modbus TCP), Profibus DP, and CANopen, enabling seamless integration with automation devices (e.g., PLCs, sensors, drives) from different manufacturers to achieve cross-system data interaction.
- Supports master/slave mode, adapting to complex industrial network topologies (e.g., ring, star networks) to meet expansion needs of large-scale systems.
High Reliability and Real-time Design
- Hardware Redundancy Technology: Integrates communication link redundancy (e.g., dual network port hot backup) and power supply backup functions, switching to the standby link within milliseconds in case of main link failure to ensure zero downtime in continuous production scenarios (e.g., power, chemical industries).
- High-speed Data Processing: Equipped with a high-performance processor, supporting real-time control algorithms and high-speed data collection, with a communication cycle ≤1ms, suitable for scenarios with strict response speed requirements such as equipment status monitoring and motion control.
Flexible Expansion and Convenient Maintenance
- Hot-swappable Function: Supports online replacement or maintenance of modules, allowing hardware upgrades without shutdown to reduce production interruption time.
- Modular Expansion: Can connect up to 8 I/O modules (discrete, analog, special function modules) via expansion bases, with the maximum number of I/O points flexibly adjusted according to configuration, adapting to different scale requirements from small single machines to large production lines.
Intelligent Diagnosis and Remote Management
- Self-diagnosis Mechanism: Monitors module status (temperature, voltage, communication quality, etc.) in real time, and quickly locates faults through LED indicators (e.g., power, communication, fault lights) and system alarms (e.g., host computer software prompts).
- Remote Configuration Function: Supports remote monitoring of module operating status through ABB programming software (e.g., AC 800M) or third-party tools, simplifying on-site maintenance complexity.
Technical Parameters
Parameter Type | Specific Indicators |
---|---|
Communication Interfaces | - Industrial Ethernet (10/100Mbps, supporting EtherNet/IP, Modbus TCP) - Profibus DP (up to 12Mbps) - CANopen (supporting DS301/DS401 protocols) - Supports fiber/cable communication media |
Power Supply | - DC power: 24V DC (±10%) - Power consumption: Approximately 10W (typical value) |
I/O Expansion Capability | - Supports up to 8 expansion bases, connectable to discrete, analog, temperature input, etc., modules - Maximum I/O points: Dynamically adjusted according to expansion module configuration |
Processing Speed | - Communication cycle: ≤1ms (high-speed mode) - Data transmission rate: Ethernet 100Mbps, Profibus up to 12Mbps |
Operating Environment | - Temperature: -20°C ~ +60°C (non-condensing) - Humidity: 5% ~ 95% (non-condensing) - Protection class: IP20 (panel mounting) |
Physical Dimensions | - Approximately 100mm × 200mm × 60mm (L×W×H), compact design suitable for standard control cabinet installation |
Application Fields
Manufacturing Automation
- Automobile Production Lines: Connects welding robots, conveyor belts, and PLCs via EtherNet/IP to achieve multi-station collaborative control and process parameter synchronization, improving production cycle precision.
- Electronic Equipment Manufacturing: Collects real-time data from chip mounters and testing equipment using Profibus DP, supporting automated production line scheduling and quality traceability.
Power and Energy Systems
- Substation Automation: Docks with relay protection devices and smart meters via Modbus TCP to realize power equipment status monitoring and fault early warning.
- New Energy Control: Connects inverters and pitch systems via CANopen in photovoltaic/wind power systems to optimize energy conversion efficiency and grid connection stability.
Process Control Industry
- Chemical and Petroleum: In distillation column and reactor control, collects temperature, pressure, and flow data via Profibus DP, combined with redundant communication links to achieve closed-loop control (e.g., PID adjustment).
- Metallurgical Industry: Used for blast furnace batching systems and rolling mill speed control, supporting high-speed data interaction to ensure stable process parameters.
Intelligent Building and Logistics
- Building Automation: Integrates HVAC and water supply/drainage systems via Modbus TCP to realize energy management and equipment linkage control.
- Logistics and Warehousing: Docks with conveyor lines and sorting robots, achieves real-time scheduling of multiple devices via EtherNet/IP, and optimizes cargo sorting efficiency.
Comparative Advantages over Similar Products
- Protocol Compatibility: Supports parallel processing of multiple protocols, connecting devices from different manufacturers without additional gateways to reduce system integration costs (e.g., traditional solutions require 2-3 gateways, while CI810V2 directly adapts).
- Redundancy Performance: Hardware-level redundancy design (e.g., dual network port hot backup) responds faster than software fault-tolerant solutions (fault switching time <5ms), suitable for critical scenarios where downtime is not allowed (e.g., pharmaceutical, food production lines).
- Expansion Flexibility: Modular design supports "plug-and-play", allowing gradual expansion of I/O modules according to project needs to avoid initial investment waste (e.g., small projects first configure 2 I/O modules, later expand to 8).
- Real-time Optimization: Communication cycle ≤1ms meets response speed-sensitive application scenarios such as high-speed motion control (e.g., wafer handling in semiconductor equipment) and high-speed sorting.
Typical Application Scenario Examples
- Automobile Painting Production Line: CI810V2 connects painting robots, drying furnace controllers, and PLCs via EtherNet/IP, synchronizes painting trajectory parameters and furnace temperature data in real time, and ensures uninterrupted communication during production with redundant links to improve paint surface uniformity and yield.
- Sewage Treatment Plant Monitoring System: Collects water quality sensor (pH value, turbidity) and water pump status data using Profibus DP, uploads to the SCADA system via Modbus TCP, and realizes automated adjustment and remote monitoring of sewage treatment processes.