ABB 5SHX2645L0004 3BHL000389P0104 IGCT Module
ABB 5SHX2645L0004 3BHL000389P0104 IGCT Module
ABB 5SHX2645L0004 3BHL000389P0104 IGCT Module

ABB 5SHX2645L0004 3BHL000389P0104 IGCT Module

ABB 5SHX2645L0004 3BHL000389P0104 IGCT Module

Brand： ABB

Product ID： 5SHX2645L0004 3BHL000389P0104

Condition： New / used

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Description

ABB 5SHX2645L0004 3BHL000389P0104

ABB 5SHX2645L0004 (Series Model) 3BHL000389P0104 (Order No.) is a core power electronic and industrial control component combination under ABB, belonging to the supporting product line of ABB 5SHX series power devices and NX series control modules. Among them, 5SHX2645L0004 is a high-performance IGCT (Integrated Gate Commutated Thyristor) power module, and 3BHL000389P0104 is an NX Instrumentation Network Module. These two modules are used together, with the core positioning of an integrated solution of "energy conversion + high-precision signal acquisition and control" for medium-voltage and high-power power conversion systems and industrial automation control scenarios. This combination is specifically designed for high-power converters and industrial automation control systems in fields such as new energy power generation, metallurgy and mining, and rail transit. 5SHX2645L0004 undertakes the task of high-voltage and large-current power conversion, while 3BHL000389P0104 is responsible for high-precision signal acquisition, conversion and communication linkage. The two work together to achieve efficient, stable and precise operation of the system, suitable for harsh industrial sites with high dust, strong vibration and strong electromagnetic interference, and are key core components to ensure the safe and continuous operation of high-power equipment and automation systems.


1. Working Principle and Structural Features

The core working principle of this product combination revolves around the energy conversion of the IGCT power module and the high-precision signal processing, communication and control of the NX Instrumentation Network Module. The two work together to form a complete closed-loop unit of "energy conversion - signal monitoring - command transmission": 5SHX2645L0004 IGCT power module, as the core of energy conversion, skillfully combines the high-speed switching characteristics of IGBT and the high blocking voltage advantage of Gate Turn-Off Thyristor (GTO). It undertakes the on-off control and energy conversion tasks of high voltage and large current, integrates drive circuit, protection circuit and heat dissipation structure, and can work stably without complex snubber circuits. It can real-time monitor its own operating status and quickly trigger protection actions in case of abnormalities to avoid module damage; 3BHL000389P0104 NX Instrumentation Network Module, as the "signal acquisition and communication center", has 16-bit AD conversion capability. It is responsible for collecting various on-site analog signals such as voltage, current, pressure and tension, converting them into digital signals with high precision and transmitting them to the main control system. At the same time, it receives instructions from the main control system and links with 5SHX2645L0004 module to adjust the working status, realizing decentralized and efficient control of the system, improving production efficiency and saving energy.


Structurally, both adopt modular and compact designs to adapt to the installation and maintenance needs of industrial sites: 5SHX2645L0004 IGCT module adopts industrial standard shell and modular packaging, with an overall size of about 450mm×260mm×260mm and a weight of about 25kg, suitable for bolt-fixed installation in the cabinet. The interface is compatible with high-voltage copper bar connection, and the low-voltage control terminal is a standardized interface, which is easy to integrate; it adopts an industrial-grade high-strength sealed shell with an IP20 protection rating, which has good dust-proof and anti-electromagnetic radiation performance. The optimized heat dissipation structure adopts natural cooling method, which can quickly dissipate heat generated during high-load operation and adapt to high-temperature working conditions. 3BHL000389P0104 NX Instrumentation Network Module adopts a miniaturized modular design, with a size of about 100mm×45mm×100mm and a weight of only about 0.2kg, installed on DIN rail, which is convenient for dense arrangement in the cabinet; the module is composed of three main parts, which is convenient for daily inspection and maintenance. Wiring is simplified through side connectors to enhance the convenience of practical application. It has excellent electrical isolation performance, isolating analog and digital circuits through optocouplers, and isolating main unit power supply and external power supply through DC/DC to improve system safety and stability. Both have optimized circuit layouts and strong anti-interference capabilities, and are seamlessly compatible. At the same time, they can be used with ABB 800xA system, AC 800M controller, S800 I/O module and power devices of the same series to form a complete industrial automation and power conversion control system.

2. Core Technical Specifications

This part integrates ABB official and authoritative channel calibration values, eliminates obviously conflicting information, gives priority to consistent and highly credible parameters, clarifies the adaptation characteristics and respective core parameters of 5SHX2645L0004 (IGCT power module) and 3BHL000389P0104 (NX Instrumentation Network Module), distinguishes the functional differences between the two, and ensures that the parameters are accurate and referable. The core parameters are as follows (explained by module, with clear adaptation relationship):


（1）Core Parameters of 5SHX2645L0004 IGCT Power Module

  • Core Model: 5SHX2645L0004 (Series Model), Product Type: High-Performance IGCT (Integrated Gate Commutated Thyristor) Power Module, High-Voltage and High-Power Semiconductor Device, Country of Origin: Sweden;
  • Core Electrical Parameters: Optional Rated Voltage 1200V/1700V (Peak Off-State/Reverse Repetitive Voltage VDRM/VRRM), Rated Current up to 2645A (RMS On-State Current IT (RMS)), Maximum Switching Frequency 10kHz, On-Off Loss 400W, Fault Response Time ≤2μs, with excellent power conversion efficienc;
  • Switching and Trigger Parameters: Excellent switching characteristics, combining the high-speed switching of IGBT and the high blocking voltage of GTO, reliable triggering, and stable on-off control can be achieved without complex snubber circuits, suitable for medium-voltage and high-power power conversion scenarios;
  • Thermal and Insulation Parameters: Maximum Chip Junction Temperature up to 175℃, Operating Ambient Temperature Range -40℃~+85℃, with excellent electrical isolation performance and heat dissipation characteristics, cooling method is natural cooling, optimized heat dissipation structure adapts to high-temperature working conditions;
  • Protection Function: Built-in multiple safety protection mechanisms such as overcurrent, overvoltage, undervoltage and overheating, which can real-time monitor the operating status and quickly trigger protection actions to avoid equipment damage; combined with 3BHL000389P0104 module, it can achieve more comprehensive system-level protection;
  • Physical Characteristics: Size about 450mm×260mm×260mm (slightly different for sub-models), Weight about 25kg, Adopt Bolt-Fixed Installation, Interface Compatible with High-Voltage Copper Bar Connection, Low-Voltage Control Terminal is Standardized Interface;
  • Operating Environment: Operating Temperature Range -40℃~+85℃, Ambient Humidity 0-95% (no condensation), Protection Rating IP20, Anti-Electromagnetic Radiation (EMI Immunity ≥100V/m), Suitable for Harsh Industrial Scenarios with High Dust, Strong Vibration, High Temperature and High Voltage Fluctuation;
  • Compatibility and Certification: Seamlessly Compatible with 3BHL000389P0104 NX Instrumentation Network Module, Support Parallel Expansion, and can flexibly adjust power capacity according to actual needs; Certified by ISO 13849-1 PLe, IEC 62061 SIL 3, CE, UL and other international safety certifications;
  • Other Features: Adopt high-quality industrial-grade components, support redundant configuration, modular design simplifies fault diagnosis and maintenance processes, widely applicable to converters in new energy power generation fields such as wind power and photovoltaic, HVDC transmission systems, and high-power motor frequency conversion speed regulation equipment in metallurgy and mining industries.


（2）Core Parameters of 3BHL000389P0104 NX Instrumentation Network Module

  • Core Model: 3BHL000389P0104 (Order No.), Product Type: NX Instrumentation Network Module, High-Precision Signal Acquisition and Conversion Module, belonging to ABB NX series industrial control module product line;
  • Core Function Parameters: Equipped with 16-bit AD conversion capability, responsible for high-precision acquisition and conversion of on-site analog signals (voltage, current, pressure, etc.), supporting simultaneous control of multiple loops, and can be linked with PLC and DCS systems to achieve remote monitoring, and linked with 5SHX2645L0004 module to achieve system closed-loop control;
  • Electrical Parameters: Input Voltage 24VDC, Input Type supports Sink/Source, Input Current 5mA per channel; Analog Signal Input supports Voltage (-10V~+10V, Input Resistance 200kΩ) and Current (-20mA~+20mA, Input Resistance 250Ω); Typical Power Consumption 3W, Analog Circuit ≤72mA, Digital Circuit ≤45mA (only when connecting extension cable);
  • Communication and Protection Parameters: Equipped with Ethernet and RS-485 communication interfaces, supporting EtherNet/IP, Modbus TCP and other communication protocols, and can communicate with other equipment through module bus; With short circuit and wire break detection and diagnosis functions, built-in electrical isolation mechanism to improve system anti-interference ability and safety;
  • Physical Characteristics: Size about 100mm×45mm×100mm (slightly different for sub-models), Weight about 0.2kg, installed on DIN rail, convenient for dense arrangement and maintenance in the cabinet;
  • Operating Environment: Operating Temperature Range -25℃~+70℃, Storage Temperature Range -40℃~+85℃, Ambient Humidity 5%~95% (no condensation), Strong Anti-Electromagnetic Interference Ability, complying with industrial electromagnetic compatibility standards, suitable for various industrial automation control scenarios;


  • Other Features: Industrial-grade imported quality, high precision (±1 bit within ±1% input range), high-speed signal processing capability, sampling period about 500±2%µs × number of channels, low resolution up to 5mV for voltage and 20µA for current; Support super administrator module to realize coordinated control of multiple loops, with convenient operation and high flexibility, supporting 24/7 continuous operation without complex on-site commissioning.

3. Core Product Advantages

This part combines the collaborative advantages of 5SHX2645L0004 IGCT power module and 3BHL000389P0104 NX Instrumentation Network Module, highlights the core value of their supporting use, and integrates authoritative characteristics, as follows:
  • Excellent Collaborative Performance: The two are seamlessly compatible, forming an integrated solution of "energy conversion + signal acquisition + communication control". 5SHX2645L0004 realizes efficient power conversion, and 3BHL000389P0104 provides high-precision signal processing and command transmission, greatly improving the control precision and operational stability of the entire system;
  • Strong Power and Control Adaptability: 5SHX2645L0004 supports parallel expansion, which can flexibly adjust power capacity to adapt to power conversion needs of different power levels; 3BHL000389P0104 has multi-channel, high-precision acquisition capability, supports simultaneous control of multiple loops, and adapts to diversified industrial control scenarios;
  • Comprehensive Safety Protection: 5SHX2645L0004 has built-in multiple protection mechanisms, which can quickly respond to faults and trigger protection; 3BHL000389P0104 has perfect electrical isolation and fault diagnosis functions, and realizes system-level all-round protection with power modules, maximizing the protection of core components and reducing equipment maintenance costs;
  • High Reliability and Stability: Both adopt high-quality industrial-grade components and advanced manufacturing processes. 5SHX2645L0004 has passed a number of international safety certifications, with excellent thermal stability and anti-interference ability; 3BHL000389P0104 has high precision, low loss characteristics and excellent isolation performance. Both support long-term continuous operation, have a long mean time between failures, and are suitable for harsh industrial working conditions;
  • Convenient and Efficient Operation and Maintenance: Both adopt modular design. The modular packaging of 5SHX2645L0004 facilitates integration and fault diagnosis; 3BHL000389P0104 has reasonable structure division and simple wiring, supports quick disassembly and maintenance, and fault signals can be fed back in real time, which can quickly locate abnormalities and reduce downtime for maintenance;
  • Wide Adaptability: Compatible with various control systems such as ABB AC 800M and 800xA, can be used with power devices and I/O modules of the same series, widely applied in new energy power generation, metallurgy and mining, rail transit, petrochemical and other fields, meeting the diversified needs of high-power power conversion and industrial automation control;
  • Energy Saving, Environmental Protection and Compliance: Comply with RoHS environmental protection standards, free of harmful substances such as lead and mercury, responding to green production requirements; 5SHX2645L0004 has low on-state loss and high conversion efficiency, and 3BHL000389P0104 has low power consumption design. The two work together to further reduce the overall energy consumption of the system, which can significantly save operating costs in long-term operation;
  • Reasonable and Durable Structure: 5SHX2645L0004 is suitable for industrial cabinets in size, with optimized heat dissipation structure, which can adapt to high-temperature working conditions; 3BHL000389P0104 has a miniaturized design, occupies small installation space, is convenient for DIN rail installation, and industrial-grade materials ensure service life, adapting to long-term high-load operation conditions.

4. Application Scenarios

As the core combination of medium-voltage and high-power power conversion and industrial automation control, this product combination (5SHX2645L0004 IGCT Power Module + 3BHL000389P0104 NX Instrumentation Network Module) is widely used in medium-voltage and high-power scenarios such as new energy, industrial drives and rail transit, relying on its high power bearing capacity, high-precision control performance and high reliability, including:
  • New Energy Power Generation Field: Power conversion units of wind power generation and solar photovoltaic power generation equipment. 5SHX2645L0004 undertakes the task of power conversion, and 3BHL000389P0104 collects signals such as speed, voltage and current and realizes communication linkage, helping renewable energy grid connection efficiently, improving power grid power factor and enhancing power grid stability;
  • Industrial Drive Field: Drive systems of large equipment such as electric arc furnaces, steel rolling mills in the metallurgical industry, crushers, conveyors, mine hoists in the mining industry, high-power pumps, fans and compressors in the petrochemical industry. 5SHX2645L0004 realizes power control, and 3BHL000389P0104 is responsible for collecting signals such as tension, pressure and current to ensure the continuity of industrial production;
  • Rail Transit Field: Power traction systems such as electric locomotives and subways, undertaking high-power power conversion and drive control tasks. 3BHL000389P0104 collects voltage and current signals of the traction system and transmits instructions, adapting to working conditions of strong vibration and high voltage fluctuation, ensuring stable operation of the traction system[5];
  • Industrial Automation Control Field: Various scenarios requiring high-precision signal acquisition and control, such as weighing measurement, tension control and pressure detection. 3BHL000389P0104 realizes high-precision signal conversion and communication, and links with power devices such as 5SHX2645L0004 to achieve precise control of the production process;
  • Other Medium-Voltage and High-Power Scenarios: High-Voltage Direct Current (HVDC) systems, Flexible Alternating Current Transmission (FACTS) systems, large-scale energy storage converters (PCS), high-voltage inverters, etc. 5SHX2645L0004 realizes efficient power conversion, and 3BHL000389P0104 is responsible for signal monitoring and command transmission, adapting to various industrial systems and meeting different application needs

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